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Body kits & aerodynamic components
Design, development, and manufacturing of high-quality design components and aerodynamic parts – all from a single source.
DEVELOPER & PARTS SUPPLIER
Body kits and performance parts made of plastic and fiber composite in OEM quality
For over a decade, we have been developing high-quality lightweight components for vehicle refinement and modifications, catering to tuning companies and private automotive enthusiasts.
From styling and Class-A surfacing based on 3D scans to component and tool mold development in CAD, and finally, the production of high-quality, precision-fit plastic and composite add-on parts in OEM quality – we provide everything from a single source.
Thanks to our experienced engineers specializing in vehicle homologation, who support you throughout the development process, obtaining the final certification from the technical service becomes a mere formality.
Whether it’s plastic, composite materials like forged carbon, natural fibers (e.g., flax fiber), colored CFRP, or much more – our extensive experience with various material specifications and manufacturing processes ensures no customer wish is left unfulfilled.
Insights
3D Scan
CAD
Design
Tool
Design
Supplier
management
Quality
control
Homologation
CAD
Design
FEA
simulation
CAM
programming
Production
management
Documentation for
Technical service
Series
production
OUR SERVICE PLUS
We would also be happy to advise you on:
Material technologies & manufacturing processes
We support and advise you in the production-oriented selection of the most suitable materials and technologies to develop durable, environmentally friendly, and cost-efficient products. Benefit from our decades of experience in working with high-strength lightweight materials!
Homologation & approval
Our licensed development engineers are happy to advise you on compliance with regulatory requirements, such as crash safety, pedestrian protection, as well as passenger ergonomics and more. We support you in adhering to legally relevant guidelines and ensure your product safely reaches the road.
STRENGTH PROOF & TECHNICAL REPORT
Through FEM calculations and technical reports, we support you in the documentation for smooth approval by the Technical Service.
Additionally, as a general contractor, we offer you a convenient and efficient all-around service, with a single point of contact for your project.
3D Scan
Often development basis for body kits
For exterior projects involving existing vehicle models, our development process typically begins with a three-dimensional scan of the vehicle and connection geometries.
We handle:
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Procurement of the base vehicle
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Digitization using our mobile, high-precision 3D laser scanning system
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Data preparation for further processing
CAS | CLASS A STRAK
3D styling and surface modelling
Our surface modeling experts transform 2D designs into high-quality, technically feasible 3D surface designs.
This applies to components such as hoods, fenders, roof panels, and other areas of vehicles, as well as non-automotive products. The process involves developing mathematical/physical surface descriptions closely aligned with the intended design statement.
Our surface modeling expertise at a glance:
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Surface construction
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Class-A surfaces
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Freeform surfaces
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Technical surfaces
COMPONENT DESIGN
Production-optimized design of A and B surfaces in CAD
The core of any development lies in the design of components. We offer extensive experience from motorsport and other specialized lightweight construction sectors in manufacturing-oriented design of exterior components made from pure plastic and high-strength composite materials, such as GFRP, CFRP, and natural fiber materials.
Our services include:
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3D modeling of components and connection geometries
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3D design of solid and surface models
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Representation of kinematic systems
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Tolerance design
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Design and construction of connecting elements
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Collision analyses
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Creation of manufacturing documentation
DEVELOPMENT OF
TOOL MOLDS
Material-specific development of mold tools
We not only design components but also provide the tooling data required for mold construction and part production, specifically tailored to production and material specifications.
For various manufacturing processes:
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Reaction Injection Molding (RIM)
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ABS thermoforming technology
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Composite materials (carbon, glass, and natural fibers)
Services:
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Model and mold design
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Fixtures for finishing and component assembly
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Optimization for CNC machining
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Laminate structure design
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CAD-based cut pattern creation
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Preparation of production documentation
CAM & CNC
PROGRAMMING
In-house specifically for tool molds made from polymers
For the production of tooling molds for small-series manufacturing of composite components, we create CNC programs for machining freeform shapes from:
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Polymers and foams with varying densities
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Wood-based materials
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Lightweight aluminum
Additionally, we provide CNC programming for trimming and milling of CFRP, GFRP, and plastic components.
Development
Production-oriented component and mold development
SUPPLIER MANAGEMENT & part production
More benefits and less risk for you
We are happy to take on the complete process and deliver high-quality body kits or aerodynamic components from a single source.
Your benefits at a glance:
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Fast development and production process
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Responsibility for functionality, quality, and delivery of the components lies with us
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Maximum efficiency through synergies created by combined expertise and a holistic approach
For both one-off pieces and series production in various manufacturing processes:
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Reaction Injection Molding (RIM)
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ABS thermoforming technology
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Composite technology (vacuum infusion, autoclave infusion, RTM)
Rely on us as your competent partner for precise and on-time component production!
Quality assurance
Variance analysis for perfect part fittings
Using state-of-the-art measurement technology and precise variance analysis, we ensure that your produced components exactly match the CAD data model.
Our comparison of target versus actual values identifies deviations early, minimizes errors, and optimizes production processes.
Rely on the highest quality and efficiency – for components that perfectly meet your requirements.
Documentation for technical service
Support with component approval through strength verification and technical reports
We offer comprehensive support by creating technical product documentation for subsequent expert reports by the Technical Service or the KBA (German Federal Motor Transport Authority).
Optionally, we can perform FEM analyses and strength verifications to validate the technical properties of your products.
With our expertise, we ensure that the approval process is efficient and successful. Trust our service for seamless collaboration with the Technical Service!
Series production
Efficient series production through production-optimized component properties
We make your components ready for series production: Whether for large or small series manufacturing, we optimize your prototypes cost-effectively and purposefully for production.
Your benefits with our full-service:
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Speed: Clear responsibilities for fast decisions and smooth execution.
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Relief: We take full responsibility for functionality and quality.
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Efficiency: Benefit from synergies created by consolidated expertise and holistic solutions.
Trust in engineering excellence – we bring your projects to the road!
Production
Manufacturing of components made from plastic and composite materials for show cars, prototypes, as well as small and large series production.
Interior refinement
Development of customized interior components for the enhancement of prototypes, one-offs, and production vehicles to meet the highest quality standards.
DEVELOPER & PARTS SUPPLIER
Interior components made of carbon fiber and flax fiber for refiners and private individuals
From concept design to material selection to production, we offer all the necessary work packages - including styling, design, prototype construction, manufacturing and quality assurance - for an interior that meets the highest standards of aesthetics and functionality.
Whether made of plastic, composite materials such as forged carbon, natural fibers (e.g. flax fiber), colored CFRP and much more - thanks to our experience with various manufacturing processes, no customer wishes remain unfulfilled.
Our services:
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2D design sketches
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3D scanning
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CAS / 3D surface modeling
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CAD construction of design and functional surfaces
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Tool development & mold making
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CAM programming
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Supplier management
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Quality assurance
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Documentation for technical service
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Series production
RIMS & RIM ACCESSORIES
Wheel development – more individuality for your vehicle project
DEVELOPMENT & MANUFACTURING
Wheel & wheel accessories (e.g. Aerodiscs) for manufacturers, aftersales, tuning companies & private individuals
As a specialized development service provider, we accompany you from the first idea to the perfectly crafted wheel – individually and precisely. Our process is focused on quality, innovation, and efficiency to create unique pieces and small series at the highest level. We create wheels that perfectly combine aesthetics and performance.
Throughout the entire development process, we offer you comprehensive service:
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Initial 2D design sketches
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3D design and CAD construction
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Strength testing using FEA simulation
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Milling of prototype wheels
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Technical report to support component approval
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Production and delivery of series wheels
Everything from a single source – from the first design concept to the finished prototype wheel that meets legal requirements.
Styling & Concept development
Every great wheel begins with a vision. Our experienced designers transform your ideas into stunning sketches that perfectly blend functionality and aesthetics.
Using state-of-the-art CAD technologies, we develop detailed 3D models that take all technical requirements into account.
Simulation & optimization
Safety and performance are our top priorities.
With advanced simulation tools, we analyze and optimize the rim in terms of strength, weight, and aerodynamics – for maximum efficiency and durability.
PROTOTYPING
Before serial production begins, we take care of manufacturing the first prototypes in collaboration with our long-standing partner companies.
Precision milling and high-quality materials ensure an accurate implementation of your design.
These models serve for validation and allow for final adjustments before the final production.
Technical documentation & approval
Compliance with legal regulations and a documented development phase, including strength verifications, makes it easier for you as a manufacturer to have the rim approved by the Technical Service.
Here, we are happy to offer the support of our experienced and certified development engineers for consultation.
Production, quality inspection & delivery
For exclusive small-series production, we rely on highly flexible CNC milling technology that combines precision and quality.
Each production step is carefully monitored to ensure consistent top-quality results.
Before delivery, your wheels can be finished and undergo a stringent quality control process. Only products that meet our high standards leave our quality control with the "approved" status—ready to make your vehicles, or those of your customers, truly unique.