Innovations
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HIER GEHTS WEITER.......
Development and production of components and tool molds
for prototypes, small & large series
CONCEPT & STYLING
The development of a product begins with the idea.
This must be implemented in a functional concept that can be developed and implemented later.
Here we consider and evaluate not only the component itself, but also its interfaces with the assembly.
DESIGN IN CAD
We offer many years of experience in the production-oriented design of components and tool molds.
We support you in choosing the right material and the appropriate manufacturing process.
With our specific expertise in isotropic materials as well as fiber composite and plastic technologies, we ensure the best advice and quality.
CALCULATION & SIMULATION
Using FEA calculations and load determinations, we analyze and evaluate the fatigue strength of individual components.
In this way, we guarantee the development of high-quality products with maximum cost efficiency.
Technical DOCUMENTATION
For the subsequent production, we provide all necessary technical drawings, specifications, bills of materials, work instructions, material lists, and other relevant information.
With our comprehensive production documentation, we contribute to the efficiency of manufacturing processes and compliance with regulations and standards.
This ensures the final quality of the component.
TOOLS & MOLDS
We not only design components, but also supply the manufacturing molds required for part production, specifically tailored to production and material specifications.
Services:
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model and mold construction
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Fixtures for finishing and component joining
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optimization for CNC machining
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design of the laminate structure
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CAD-based cutting
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preparation of production documents
CAM & CNC
With our powerful CAM tool, we program machining programs for polymer tool molds efficiently and with attention to production-relevant features.
OUR SERVICE-PLUS
We would also be happy to advise you on:
Material and technology consulting
We advise you on the selection of the best materials and technologies to develop long-lasting, environmentally friendly and cost-effective solutions.
Homologation support
Our licensed development engineers will be happy to advise you on approval regulations, including crash safety, pedestrian protection regulations, passenger ergonomics and much more.
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System supplier –
everything from a single source
Thanks to our reliable supplier network, we offer not only system development but also production and delivery.
Systems
Development and prototyping of complex vehicle systems
CHASSIS
We develop and manufacture high-performance chassis systems for prototypes, small and large series.
With comprehensive know-how and state-of-the-art technology, we offer tailor-made solutions that meet the highest demands in terms of performance, driving comfort and safety.
Our range of services extends from concept development, simulation and testing to series production and assembly. This way, we ensure that every chassis is optimally tailored to the specific requirements of your vehicle.
BODYWORK
Our expertise in the development of lightweight systems and components truly shines in the design of all types of body structures:
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Spaceframe/Tubular Frame
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Monocoques
Made from high-strength steels, aluminum, magnesium, plastics, and especially fiber-reinforced composites such as CFRP, GFRP, and more.
EXTERIOR
Our service portfolio includes the development of exterior components such as hoods, door systems, and bumpers, from the concept phase to series production.
Our engineers provide advice on homologation requirements such as crash safety and pedestrian protection. Additionally, we offer exterior solutions for consumer goods and industrial products.
Using state-of-the-art technology, we create prototypes and conduct tests. We also offer guidance on material and technology selection for durable and cost-efficient solutions.
INTERIOR
We offer tailor-made interior development for small-series vehicles that meets the highest standards. From concept design and material selection to prototype construction and series production, our work packages cover all essential steps:
Styling development, ergonomics, integration of infotainment systems, material testing, and quality control.
With our focus on precision and innovation, we create bespoke interiors that combine functionality and exclusivity.
ELECTRICS & ELECTRONICS
Our engineers develop innovative solutions for complex E/E systems (Electrical/Electronics):
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Intelligent energy management systems
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Connected architectures (E/E architecture, networking, energy networks, energy management strategy, analysis and validation of electromagnetic compatibility)
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Integration of onboard network components and control units
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Integration and testing of electronic components and subsystems
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Integration of new systems
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Development of prototypes for wiring harnesses and specialized test equipment
DRIVE & Cooling
Through the integration of selected powertrains of all kinds into the complete vehicle and the precise design of cooling circuits and air ducts, we maximize the efficiency of each component.
Our services include:
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Research and integration of drive systems
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Development and system integration (fuel, exhaust, etc.)
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Supplier management
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Project management to control technology, costs, and schedules
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Prototype and measurement vehicle construction
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Driver testing and fine-tuning
TOTAL VEHICLES
Holistic vehicle development including supplier coordination, prototype assembly and vehicle testing
Project planning from A to Z
In addition to comprehensive project coordination and vehicle development, we are happy to take on prototype construction in our workshop, as well as extensive test drives.
From the initial vehicle concept to the vehicle handover, we guide our customers through a holistic development and engineering process.
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Feasibility analysis
With our feasibility analysis, we lay the foundation for successful vehicle projects. We thoroughly examine every technical requirement and identify potential challenges before they arise.
At this stage, we already validate vehicle concepts based on homologation criteria.
Our team of experienced vehicle developers creates tailored solutions that help you implement innovative ideas safely and efficiently.
Package development
Efficient package development is key to innovative vehicle concepts. Our expert team develops tailor-made solutions that optimally combine space, function, and technology – from the initial concept to series production.
This is how we create future-oriented vehicles that meet the highest standards of comfort, safety, and efficiency.
Styling development
Design is more than just the aesthetic shaping of objects. Thoughtful design primarily considers the meaning, function, and purpose of the designed item.
The result will not only convince you visually but also technically:
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Custom styling creation based on client requests
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Translating design sketches into a CAD environment
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Clay modeling in the workshop
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Scanning real structures and creating data for further processing and production
CAD development
With extensive CAD expertise, we design innovative complete vehicles – from robust body structures and precise chassis to sophisticated exterior & interior designs and modern E/E systems.
Our specialists optimize powertrain integration, implement high-performance cooling systems, and ensure that your vehicles meet the highest standards through homologation and ergonomics.
Thanks to thoughtful system selection and integration, we ensure seamless interaction between humans and machines (HMI) and set new standards in vehicle development.
Additional services
From idea to reality: We not only develop vehicles, but also offer you all the services you need for successful implementation.
Benefit from our comprehensive know-how in the following areas:
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Supplier management
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Prototype assembly
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Vehicle testing and validation
Trust us for a smooth, high-quality and timely implementation of your project – all from a single source.